Customization of non-standard automated vibration discs | on-demand design, precise feeding

When your product has irregular structures, special materials, vulnerable surfaces, or strict production capacity requirements, non-standard customization is the only choice to ensure stable operation of automated production lines

 
Non standard vibration disc
Automated vibration disc

Get a quote now: Please provide the following customized parameters

Product name and purpose: (e.g. M8 hex nut, irregular buckle, micro connector)
Your product size (accurate to mm): Length ___, Width ___, Height___
Individual product weight: ___ g/piece

Product material and surface condition: (e.g. stainless steel, galvanized, plastic,

whether it contains oil, whether it is easy to scratch, whether it has magnetism)

Shape features: (e.g. circular, irregular, presence of holes/protrusions, symmetry)

Can you provide physical samples ? Yes/No (we use samples for machine testing)
Do you need to provide a feeding bin?

Please provide the desired production capacity and efficiency requirements:

1、Target feeding speed: ___ pieces/minute (e.g. 60 pieces/minute)

2、Production line rhythm: (Capacity requirements for the preceding/succeeding processes)

3、Power and gas source conditions: (e.g. 220V 50Hz, air pressure 0.5MPa)

Processing method of vibration disc

We manufacture the vibrating disc using sheet metal and CNC processing. It integrates direct vibration, circular vibration, a controller, a base, and a silo to operate as a complete system. Through continuous vibration and sorting, the base arranges disordered products in an orderly manner.

About Us
Schematic diagram of the production process location of vibration discs
Schematic diagram of the production process location of vibration discs

What problems can vibration discs solve?

The problems that vibration discs can solve
The problems that vibration discs can solve
Working principle of vibration disc
Working principle of vibration disc

How to customize brake discs

Automatic feeding machine

1. Contact us (explain product specifications and requirements)

2. Technical docking (communication of achievable solutions)

3. Provide an official price (excluding tax and shipping)

4. Factory production (through sheet metal processing and CNC processing)

5. Factory testing (using your product samples for continuous testing)

6. Packaging (using wooden boxes that meet the requirements for packaging)

7. Shipment (Contact the shipping company for shipment, deliver to the port of shipment)

8. Payment (pay the final balance before shipment)

9. After sales (if there are any problems, you can contact us and we will provide online guidance)

How long does it take to customize a non-standard vibration disc?

The cycle is mainly affected by design complexity, material supply, and production scheduling. The general production cycle for simple modifications is about 20 days, while for complex non calibration constraints it takes 45 days.

How long is the equipment warranty period?

The equipment warranty period is generally within 1 year after leaving the factory. Debugging can be carried out through online video and other methods, and offline services can be provided in the China region

What is the difference between standard vibration discs and non-standard customized ones?

Standard vibration discs are suitable for conventional parts with regular shapes and stable dimensions (such as standard screws and nuts), with relatively low prices and fast delivery. But if your product is an irregular part, vulnerable part, precision electronic component, or has special requirements for feeding speed, non-standard customization is needed. Customized vibration discs will be designed with tracks, chassis power, and directional mechanisms tailored to your material characteristics, production line pace, installation space, and other factors

What information should I provide to obtain an accurate quotation?

1、Product name and purpose: (e.g. M8 hex nut, irregular buckle, micro connector)

2、Your product size (accurate to mm): Length ___, Width ___, Height___

3、Individual product weight: ___ g/piece

4、Product material and surface condition: (e.g. stainless steel, galvanized, plastic, whether it contains oil, whether it is easy to scratch, whether it has magnetism)

5、Shape features: (e.g. circular, irregular, presence of holes/protrusions, symmetry)

6、Can you provide physical samples ? Yes/No (we use samples for machine testing)

7、Do you need to provide a feeding bin?

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